Rapid mobilization of continuous 2-shift round-the-clock mechanical teams for planned annual shutdowns and emergency plant breakdowns. Specializing in cement grinding mill relining, heavy rotor/hub extraction up to 41 MT, rotary equipment overhauls and kiln drive servicing.
Complete teardown and re-assembly of cement grinding mills. Proven execution dismantling and replacing roller and table liners, extracting 41 MT mill hub and roller hub assemblies, and main drive shaft refurbishment at Dalmia Cement Bokaro.
Specialized dismantling, internal shell inspection, trunnion bearing replacement, seal renewal and re-fixing of high-tonnage rotary equipment. Delivered on 17 MT, 300 TPH slag and clinker rotary unit with strict axial runout tolerances.
Rotary kiln tyre adjustment, girth gear teeth profile inspection and flipping, pinion shaft replacement, hot air duct section replacement and clinker cooler grate plate overhaul executed under strict Permit-to-Work (PTW) protocols.
Pre-shutdown joint walk-down with plant engineers, crane positioning, scaffold erection, tool staging and gate pass clearance for all 232 deployable technicians prior to equipment lock-out.
Continuous 12-hour shift rotations with certified safety supervisors on both day and night shifts. Critical-path dismantling begins within 60 minutes of formal Lockout-Tagout (LOTO) handover.
Final torque audits, dynamic laser realignment, cold rotation checks and continuous mechanical monitoring during hot trial runs until formal handover protocol sign-off.
Turnaround and overhaul contracts delivered inside active running plants.
| Job ID | Client Enterprise | Site Location | Overhaul Scope Executed | Equipment Specification |
|---|---|---|---|---|
| JOB #12 | Dalmia Cement | Bokaro, JH | Mill rank gearbox: removing and fixing at 6,500 TPH mill | 110 MT |
| JOB #13 | Dalmia Cement | Bokaro, JH | Slag and clinker rotary: dismantling and fixing | 17 MT, 300 TPH |
| JOB #14 | Dalmia Cement | Bokaro, JH | Mill hub and roller hub: heavy dismantling and fixing | 41 MT |
| JOB #15–17 | Dalmia Cement | Bokaro, JH | Mill liners (roller and table) and main shaft: dismantling and fixing | Heavy Overhaul Package |
Contact Shri Pramod Kumar Sharma for shutdown team reservation, scope assessment and itemised commercial quotation.
Direct: +91 8873100219 | Operating from Bokaro, Rajgangpur and Rewa